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Timber and Plywood

Timber should preferably be  softwood, usually pine, chair, kail,  bonsum, hollock, fir etc. which  has  been adequately seasoned before incorporation in the work. The choice of timber may also depend up cm local  availability and cost. The timber is generally  planed and should be able to held  nails well. 

Plywood is used as the sheathing material directly in contact with the concrete. When using either timber boards or plywood, it is usual 10 frame up the materials into the largest size of panel  that can be handled by the available equipment on the site or is convenient for handling by men. Care needs to be taken during  assembly, erection and  casting so that their rather soft faces and edges are not damaged. Particular care is also necessary when striking off the formwork and during storage. Cut edges of ply and tie-holes should be sealed by aluminium paint or chlorinated rubber paint. This  will  prolong the life of the ply and tl?e number of times it can  be re-used. 

"Ballies" should be air dried to a moisture content not exceeding 20 percent within a depth of 12 mm form surface when measured  at one third length of ballies form its butt end. They should be reasonably  straight and  shall be free from cuts  across the grain, line, insect attack,  any kind of decay, hollow heart and dead  knots  exceeding 5 cm in  diameter. Ballies  shall be so straight that when laid horizontally  in  any position, the centre line joining  the  apex and base shall  not deviate from the  actual axis of the  ballies by more than 7.5 cm. The ballies should be cross-braced when used in  scaffolding. 

Steel

When  the formwork has  to be more  than 4 metre high, it is better to go in for steel and tubular  steel proprietary  systems  like Acrow and Doka. Since there are factory made  products, therefore they are more reliable than wooden  ballies.  Steel  shuttering gives  more re-uses  and has greater  strength to  weight ratio. 

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